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MOQ for Book Printing in China: Why 500 Copies Is the Floor for Offset

Short answer: 500 copies is the offset floor because make-ready and plating are fixed costs — at 100 copies they alone push unit prices above digital printing, which is the honest route we recommend below 500.

Last updated: · 10 min read · By the Renjie editorial team · Includes: unit-cost curve, planning worksheet

Why almost every offset printer says 500

Offset printing has a cost structure digital printing doesn't: a chunk of your quote is fixed regardless of quantity. Before a single sellable copy exists, the factory pays for plates or CtP imaging, make-ready sheets (the sacrificial paper used to register color on press), press setup time, and finishing setup. On a typical 12-spread board book job, that fixed block runs roughly $350–550 at 2026 South China price levels.

That block doesn't shrink when your order does. It just gets divided by fewer copies — which is the entire MOQ story in one sentence.

The unit-cost curve, made explicit

Here is an illustrative model for that 12-spread board book (210 × 210 mm, 2.0 mm boards, matte lamination), using typical 2026 figures: a fixed setup block of about $450 and a variable cost of about $1.00 per copy.

QuantityFixed setup ÷ copiesVariable per copyUnit pricevs 1,000 copies
100$4.50$1.00≈ $5.503.8×
300$1.50$1.00≈ $2.501.7×
500$0.90$1.00≈ $1.901.3×
1,000$0.45$1.00≈ $1.45—
This is an illustrative model, not a quotation. Real curves vary by extent, board thickness, ink coverage and finishing — but the shape never changes: below roughly 300–500 copies, the fixed block dominates the unit price, and offset stops being the economic choice.

What happens if you print 100 copies anyway

Some factories will accept a 100-copy offset order. Read the quote carefully and you will usually find one of three things: the unit price is 3–5× higher than the 1,000-copy rate; the "cheap" quote quietly swapped to a thinner board or lower gsm; or the pre-production sample step was dropped to save the setup. You pay less in total and get a worse book — the worst of both worlds.

When digital is actually cheaper

Digital printing (toner or inkjet) has almost no fixed setup, so its unit price is flat: the same at 50 copies as at 500. The crossover point against offset sits around 200–300 copies for typical children's book specs — below it, digital wins on price; above it, offset wins on unit cost, paper choice and binding options.

We print offset, so this is us talking ourselves out of work: if you need 150 copies, digital or print-on-demand is genuinely your better route. Telling you so is cheaper for both of us than selling you an overpriced offset run.

If you need fewer than 500, you still have options

How we handle the 500 floor

At Renjie the floor is 500 with quantity breaks at 500 / 1,000 / 3,000 / 5,000 copies. Every quote includes a pre-production sample, and the itemized quote shows quantity pricing at each break so you can see exactly what the next tier would save you. If your real need is 300, the quote will say so — and tell you what to combine or cut to make 500 worth your money. Start with the guided quote form or check the FAQ.

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